Manufacturing

  • 79,000 sq. ft facility with 27 injection molding machines
  • 101-ton to 1461-ton capacity
  • 1180 ton two-shot injection molding machine
  • Dedicated auxiliary equipment for each press
  • Diverse use of material:
    • ABS, PC-ABS, PP, Polyester, Polyethylene, Acetal, Nylon, PC, Styrene, Glass Filled Materials, and Special Engineered Type Materials.

Our top of the line machinery allows us to manufacture with minimal errors or mistakes. With our camera technology and automatic degating station, the machine automatically takes a picture of the part to check for any imperfections.

Capabilities & Technology

  • Injection Molding
  • 1180 Ton Two-Shot Injection Molding
  • Sub Assembly
  • Pad Printing
  • Hot Stamping
  • Inkjet Barcoding
  • End of Arm Tooling
  • Dedicated Robots
  • Camera Vision Systems for auto-inspection
  • In-House Tool Repair and Preventative Maintenance
  • Dedicated Tool Sources
  • Enterprise IQMS (ERP)
    • Scheduling / Planning
    • Designed Specifically For The Plastics Industry
  • Transaction Manager (EDI)

Program Quality Control

  • Detailed program books for every job which include:
    • Work instructions
    • Operator Instructions
    • Packaging
    • Labeling
    • KPC List
    • Last Shots
    • Sign Offs
    • Spc Instructions

Quality/Engineering

  • IATF16949/ISO9001
  • Metrology Analysis
    • FARO Arm 3D Scanning System
  • APQP Standards for all programs
  • Multi-capable program management team
  • All program management activity AIAG compliant
  • CAD Capabilities through Spinfire Ultimate
    • Reads – Catia, I-deas, Parasolid, Step, IGES, and many more.

Manufacturing Metrics

  • Key measurable systems in place to monitor:
    • On time delivery
    • Continuous Improvement
    • Scrap
    • Efficiencies
    • Down time
    • Cost of Quality
    • Capacities
    • Internal PPM’s
    • External PPM’s